{"product_id":"forgedeck-custom-desk-shelf","title":"Forgedeck: Custom Desk Shelf","description":"\u003cp\u003eThe Forgedeck is my take on a modern desk shelf, inspired by desk shelves from Grovemade, Balolo, and others. It uses an IKEA shelf as a base, which comes in several colors including white, walnut, black, and beige. It includes trays in two sizes, with cork lining for a premium feel.\u003c\/p\u003e\u003cboostme\u003e\u003cboosttitle\u003eBoost Me\u003c\/boosttitle\u003e\u003cboostcontent\u003eIf you like this model, please consider boosting it so more people will see it!\u003c\/boostcontent\u003e\u003c\/boostme\u003e\u003cp\u003eYou can create the Forgedeck either with or without the metal shelf. The pictures show it with the metal shelf, and with one of each tray.\u003c\/p\u003e\u003ch3\u003eBill of Materials\u003c\/h3\u003e\u003cp\u003eTo build the Forgedeck, you will need:\u003c\/p\u003e\u003col\u003e\n\u003cli\u003eThe \u003ca target=\"_blank\" rel=\"noopener noreferrer ugc\" href=\"https:\/\/www.ikea.com\/us\/en\/p\/bergshult-shelf-walnut-effect-00534168\/\"\u003eIKEA Bergshult\u003c\/a\u003e shelf, any color.\u003c\/li\u003e\n\u003cli\u003e~500g of filament. Bambu PETG HF Black works great, but this can also be printed with PLA.\u003c\/li\u003e\n\u003cli\u003eSix (6) countersunk wood screws.\u003c\/li\u003e\n\u003cli\u003e(optional) cork sheet with adhesive, to line the trays.\u003c\/li\u003e\n\u003cli\u003e(optional) The metal shelf, which is 3mm aluminum that's cut, bent, and anodized for the best finish.\u003c\/li\u003e\n\u003c\/ol\u003e\u003ch3\u003ePrinting the parts\u003c\/h3\u003e\u003ch4\u003eFeet\u003c\/h4\u003e\u003cp\u003eIf you're going for the metal shelf, you will need two copies of the “Foot with shelf” part and one copy of the “Foot no shelf” part.\u003c\/p\u003e\u003cp\u003eOtherwise, if you don't want the metal shelf, print two or three copies of the “Foot no shelf” part. Use two if you're not planning on putting heavy things in the middle of the shelf, or three if you want extra strength.\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eAny material, though I recommend PLA or PETG\u003c\/li\u003e\n\u003cli\u003e0.2mm layer height\u003c\/li\u003e\n\u003cli\u003e2-3 walls\u003c\/li\u003e\n\u003cli\u003eat least 15% infill\u003c\/li\u003e\n\u003cli\u003eSupports: Normal (auto)\u003c\/li\u003e\n\u003cli\u003eFuzzy Skin settings: Contour, 0.4mm point distance, 0.2mm thickness.\u003cul\u003e\u003cli\u003eIf you're not using my profiles, make sure you add a modifier to the feet where the slot for the aluminum shelf is, and turn off fuzzy skin in that area - otherwise the shelf might not fit into the slot.\u003c\/li\u003e\u003c\/ul\u003e\n\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch4\u003eAlignment Jig\u003c\/h4\u003e\u003cp\u003eThe alignment jig will help us create holes in the shelf for the two edge feet, making sure they are the same distance from the edge. It's a helper tool, so it doesn't need high quality.\u003c\/p\u003e\u003cul\u003e\n\u003cli\u003eAny material\u003c\/li\u003e\n\u003cli\u003e0.28mm layer height\u003c\/li\u003e\n\u003cli\u003e2-3 walls\u003c\/li\u003e\n\u003cli\u003e10% infill\u003c\/li\u003e\n\u003cli\u003eNo supports\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch4\u003eTrays\u003c\/h4\u003e\u003cul\u003e\n\u003cli\u003eAny material (PETG preferred)\u003c\/li\u003e\n\u003cli\u003e0.2mm layer height\u003c\/li\u003e\n\u003cli\u003e3 walls\u003c\/li\u003e\n\u003cli\u003e15% infill\u003c\/li\u003e\n\u003cli\u003eNo supports\u003c\/li\u003e\n\u003c\/ul\u003e\u003ch3\u003eAssembly\u003c\/h3\u003e\u003ch4\u003eForgedeck with metal shelf\u003c\/h4\u003e\u003col\u003e\n\u003cli\u003ePrint the feet. You need 2 shelf feet and 1 no-shelf foot if you want the metal shelf. If you're not opting for the metal shelf, print 2 or 3 no-shelf feet.\u003c\/li\u003e\n\u003cli\u003ePlace the BERGSHULT shelf so that the bottom side will be pointing up.\u003c\/li\u003e\n\u003cli\u003ePut the alignment jig on the bottom side of the shelf and drill two pilot holes with a small drill bit. This is not required, but it will help the shelf accept the screws with minimal effort.\u003c\/li\u003e\n\u003cli\u003ePut the two edge feet on the bottom side of the shelf so that the larger holes will be pointing up. Make sure that the edge foot that has a slot in it for the shelf is rotated so the slot is pointing inside.\u003c\/li\u003e\n\u003cli\u003eUsing a screwdriver, place countersunk wood screws into the holes in the feet and screw them into the shelf.\u003c\/li\u003e\n\u003cli\u003ePlace the metal shelf into the installed edge foot that has a slot in it. Note that the bend in the metal shelf should be pointing towards the back.\u003c\/li\u003e\n\u003cli\u003eSlot the other shelf foot into the metal shelf, and place it so that the shelf is aligned and stable. This will be the middle foot.\u003c\/li\u003e\n\u003cli\u003eMark the holes for the middle foot and optionally drill pilot holes. Then, use wood screws to screw the foot in place.\u003c\/li\u003e\n\u003c\/ol\u003e\u003ch4\u003eTrays\u003c\/h4\u003e\u003col\u003e\n\u003cli\u003ePrint the trays.\u003c\/li\u003e\n\u003cli\u003eUsing a cutting machine (blade cutter such as Cricut, Silhouette, Siser, or a laser cutter), cut lining and tracks from the cork sheet.\u003col\u003e\u003cli\u003eIf your machine doesn't have a cork setting, I found that the Denim setting with a rotary blade works great.\u003c\/li\u003e\u003c\/ol\u003e\n\u003c\/li\u003e\n\u003cli\u003eAttach the cork lining to the inside of the tray using the adhesive backing.\u003c\/li\u003e\n\u003cli\u003eAttach the cork tracks to the bottom of the tray on either side.\u003c\/li\u003e\n\u003c\/ol\u003e\u003cp\u003e \u003c\/p\u003e\u003cp\u003eDesign by Moshi on MakerWorld (license: BY-SA).\u003c\/p\u003e","brand":"Mymadmanlab","offers":[{"title":"Default Title","offer_id":67383307862320,"sku":null,"price":60.99,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0987\/0809\/5280\/files\/0_3522048b-b174-4758-89bf-54001fdfa3db.png?v=1784498427","url":"https:\/\/mymadmanlab.com\/products\/forgedeck-custom-desk-shelf","provider":"Mymadmanlab.com","version":"1.0","type":"link"}