Kolbe Customs Flatbox Leverless Controller 2 Thumb and USB Passthrough (remix of jfdor2's Flatbox)

These models are a case and buttons made for Kolbe Customs' Flatbox (remix of jfdor2's Flatbox)

These controllers are for sale on Etsy https://kolbecustoms.etsy.com

The controller is assembled with the linked PCB, 3.8mm M3 heat-inserts, and 8mm M3 screws. These parts are sourced from JLPCB and McMaster-Carr. More details on the Github.

All options will use the same bottom, but the top can be any of the 4 options. With and without USB Passthrough for PS5, and with or without 2 thumb buttons.

When printing the buttons, very specific settings were chosen to make the center stem be a single wall with a lot of Arachne line width variance. This results in a stronger stem that won't snap. If using 0.4mm nozzle, this is less important.

Printed on a P1S at 0.3mm layer height

Line Width: 0.62

Scarf Seam: Contour and Hole

Wall Gen: Arachne

Wall Transitioning Threshold Angle: 59 Degrees

Wall Transitioning Filter Margin: 100%

Wall Transition Length: 100%

Minimum Wall Width: 100%

Minimum Feature Size: 0%

Minimum Wall Length: 0%

Wall Loops: 3

Shell Layers: 2 top layers and 3 bottom layers for 0.3mm layer height, adjust for other layer heights

Bottom Surface Pattern: Monotonic Lines for cases and Concentric for buttons

Infill: 20%

Infill Pattern Gyroid

Support: Not needed, but if you are running into issues with the corners of the case, enable with tree auto supports with 59 degree threshold angle. A small support should only appear around the corners.

Design by KolbeCustoms on MakerWorld (license: BY-SA).